Bridgeport Interact 1 Manual
Adobe PDF Document Document: BRIDGEPORT-MANUALS-B.pdf. >6) Replace the front one (a dog point Allen head setscrew where > the dog point acts as. Document: Bridgeport-Series-II-Interact-4-Mill-Heidenhain-TNC-Parameters.pdf. This is the full manual from Hardinge, who have taken over Bridgeport's parts, sales and service. This covers all aspects of parts, maintenance, operation.
Contents. Tooling Uses Universal Engineering Kwik-Switch 200 series tool holders. Asylum has a small supply of Kwik-Switch tooling, stored in a holder on the electrical cabinet behind control arm. Specifications 2017-02-20: Specs listed are for model R2E3. Asylum has an R2V3 - some specs are different. Max feed is for old controller.
New control system limits speeds to 60ipm on all three axes. Leading Data Inch Metric Range Table Travel (X Axis) 17.5 in. 444mm Saddle Travel (Y Axis) 11.1 in.
282mm Quill Travel (Z Axis) 5 in. 127mm Knee Travel (manual) 14 1/2 in. 368mm Throat Distance 14 1/2 in. 368mm Table to Spindle up at gage line 7 1/8 in. 181mm Maximum vertical load uniform distribution 300 lbs. 136kg Table Overall size 42 x 16 1/8 in. 1067 x 410mm Working surface 34 x 12 1/2 in.
864 x 318mm T-slots 3 on 4 3/8 in. Centers 3 on 111mm centers T-slot size 5/8 in. 15mm Positioning speed 250 ipm 6350mm/min Height above floor max 47 1/2 in. 1207mm Spindle Motor Rating 2 HP 1.5kw Taper #30 for quick change holders Speed Range 60-4200 RPM Transmission ratios 1:1 and 8.92:1 Rapid approach rate (Z axis) 200 ipm 5080mm/min Controlled downfeed range.1-100.0 ipm 2-2540mm/min Drilling capacity mild steel 3/4 in. Milling capacity mild steel 1.5 cu in/min 25 cc/min Boring range To 4 in. To 102mm dia.
Spindle diameter 1 3/8 in. 35mm Quill diameter 3 3/8 in. 86mm Space and Weight Floor area (doors open) 108 x 99 in.
2743mm x 2515mm Floor area (doors closed) 64 x 64 1626mm x 1626mm Height 92 in. 2337mm Weight (with control) 3550 lbs. Power Electrical supply 60hz 230V/460V single connection or, 3 phase 280V on special order Main power breaker 25A/15A per phase Electrical rating 6 KVA Servos This machine has 3 servos for the x, y, and z axis. Specifications are below. Rated Torque: 30' pounds.
Max Voltage: 146. Rms Amps: 14.6. Max pulse Amps: 58.3. Frame C402-3. Model 402CNSPOS72 Encoders BEI electronics. Each servo is fitted with a BEI electronics encoder Model: 25G-250-ABZC-8803-sM18-s (150336-250) BEI encoders have been scrapped and replaced with higher resolution rotary encoders.
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I traded a guy my old four wheeler for a Lathe and this Bridgeport. The lathe was hooked up and running but the mill wasn't hooked to power just in his storage unit. I still feel like if i had to invest a little in the mill id be ahead on the deal so not upset at all if he lied about it working. I am moving the mill into my shop this weekend and curious about hooking up power. I do not have 3PH yet nor a rotary converter I did read in a thread i think it was.
where you can hook up 220 and see if the control and table work is this true? Anyone have any insight for me?
I do not have 3PH yet nor a rotary converter. You can hook up 220 and see if the control and table work is this true? Anyone have any insight for me? -John Yes, you can.
Manuals are available by free download from Heidenhain. The manuals you need are the Operating Manual for Heidenhain TNC 151b, which is also the programming manual, and Mounting Instructions and Interface Circuit-Machine for the Heidenhain TNC 151B Contouring control, which has the list of parameters and explanations for each one. Look in the wiring box on the side of the machine and find the 2 input terminals that feed the servo amplifiers. Hook those up to 220 single phase (while paying attention to voltage limits) and turn it on. Check the way lube level in the one shot lube and make sure the e-stop buttons are open.
(Twist counterclockwise and allow them to pop out. If they don't pop out, they're already out.) They're all in the same control loop so the error message for all 3 is the same. Once the correct voltage is applied at the terminals, operate the one-shot lube (maybe a couple times) turn the power switch on and wait for the screen to power up. The control will perform a memory check, and if the parameters are still present, a power interrupted error message. Press the CE switch (for Clear Error or Clear Entry) to clear the power interrupted error, then the yellow servoamp on switch. You should hear the sound of a relay engaging, then three lines on the monitor should show. Pass over Z axis reference, pass over Y axis reference, pass over x axis reference.
Keep pressing the green button till all three axes are homed, then you can switch modes to program/edit, manual operation, dry run, etc. If your parameters are gone, you won't get this far. It'll tell you if that's the case, and it'll also tell you if the batteries that maintain the parameters when the power is off are low. Anyway, check back here when you've got as far as you can get, then you can learn how to save your parameters. Very important. Did you get any manuals or parameter list with the machine? Great machine, BTW.
Neil I did get two manuals and a folder with what looks like a print out of a different manual. Manuals are; Bridgeport series 1 interact maintenance manual, TNC programming examples, mounting instructions and interchange circuit control machine Heidenhain TNC 145C, and the print out says service manual data interfaces at the bottom of the pages. No tooling came with it I do think ill call and see if he had anything he forgot that went with machine. I will be hooking the machine up to power monday like you said and will post back with results. Thank you-John. John, Great idea to power it up as soon as possible. The parameters list for my 151a is considerably different than that for the 151b, so can't imagine that the 145c list will be adequate.
Anyway, firing it up and seeing if you have parameters is the first test. You'll need the operating manual when you start programming. It's 200+ pages and you'll refer to it often, for quite a while. Another really nice feature of this machine is that Heidenhain still supports it and phone calls are free. Programming classes are free too, but you'd have to travel to Illinois to take them, which ain't free.
Bridgeport Cnc Interact 1 Mk2 Manual
So the resources are there to get it up and running. So I chased a few wires today and they were good I will continue tomorrow.
Bridgeport Interact 1 Manual
Oil tank is pretty full, I did see that my table was all the way to the left and figured I should check the limit switch and sure enough it was on top of it. So the only way I knew how to solve the problem was unscrew the limit switch. Once I did that the X axis went from being highlighted to nothing being highlighted. Everything else is as it was and nothings working yet.
Bridgeport Interact 1 Mk2 Manual
More to come tomorrow.Work on the emo string. Once the servos can be powered up, the table can be moved off the limit switch manually.