Suzuki Ts 50x Manual
Going out of print - Limited Quantity - The 1984-2000 Suzuki TS50X enduro/dual-purpose bike repair manual by Haynes, covers the following models:. Suzuki TS50XKE, 1984-1986. Suzuki TS50XKG, 1986-1987.
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Suzuki TS50XKH, 1987-1988. Suzuki TS50XKJ, 1988-1993.
Suzuki TS50XKM, 1991-1994. Suzuki TS50XKR, 1994-2000 Note: TS50ER models from 1980 to 1984, ARE NOT included in this manual. Book Excerpt: 1984-2000 Suzuki TS50X Repair Manual TROUBLESHOOTING JUMPING OUT OF GEAR. Detent assembly worn or damaged. Wear of the stopper arm and the cam with which it locates and breakage of the stopper arm can cause imprecise gear selection resulting in jumping out of gear. Renew the damaged components.
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Suzuki Ts50 Manual
- Haynes Manual 1599 - Suzuki TS50X (84 - 00 ). Haynes Book No 1599. With a Haynes Manual, you can do it yourself; from simple maintenance to full repairs.
- SUZUKI TS50X. GENUINE ORIGINAL SERVICE MANUAL.PART NUMBER IS 0-01E. HEAVY THUMBING ON MOST OF THE PAGES.
Gear pinion dogs worn or damaged. Rounding off the dog edges and the mating recesses in the adjacent pinion can lead to jumping out of gear when under load. The gears should be inspected and renewed. Attempting to reprofile the dogs is not recommended. Selector forks, gearchange drum and pinion grooves worn. Extreme wear of these interconnected items can occur after high mileages especially when lubrication has been neglected. The worn components must be renewed.
Gear pinions, bushes and shafts worn. Renew the worn components. Bent gearchange shaft. Often caused by dropping the machine on the gear lever. Gear pinion tooth broken.
Chipped teeth are unlikely to cause jumping out of gear once the gear has been selected fully; a tooth which is completely broken off, however, may cause problems in this respect and in any event will cause transmission noise. OVER SELECTION.
Pawl spring weak or broken. Renew the spring.
Detent stopper arm or cm worn or broken. Renew the damaged item. Stopper arm spring worn or broken. Renew the spring. IGNITION SYSTEM IGNITION SYSTEM-CHECKING THE WIRING. The wiring should be checked visually, noting any signs of corrosion around the various terminals and connectors. If the fault has developed in wet conditions, it follows that water may have entered any of the connectors or switches, causing a short circuit.
A temporary cure can be effected by spraying the relevant area with one of the proprietary de-watering aerosols, such as WD40 or similar. A more permanent solution is to dismantle the switch or connector and coat the exposed parts with silicone grease to prevent the ingress of water. The exposed backs of connectors can be sealed off using a silicone rubber sealant. Light corrosion can normally be cured by scrapping or sanding the affected area, though in serious cases it may prove necessary to renew the switch or connector affected.
Check the wiring for chafing or breakage, particularly where it passes close to part of the frame or its fittings. As a temporarily measure, damaged insulation can be repaired with PVC tape, nut the wire concerned should be renewed at the earliest opportunity. Using the wiring diagram at the end of the manual, check each wire for breakage or short circuits using a multimeter set on the resistance scale or a dry battery and bulb wired as shown in Fig. In each case, there should be continuity between the ends of each wire. Subject: 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000 Suzuki TS50X service, maintenance, repair. ISBN-10: ISBN-13: 264 Haynes 1599.
With a Haynes Manual, you can do it yourself, from simple maintenance to full repairs. Every Manual is based on a complete stripdown of the bike. Our authors and technicians work out the best methods to do a job and present this with the home mechanic in mind. Our Manuals have clear instructions and hundreds of photographs that show each step. Whether you’re a beginner or a competent mechanic, you can save money with Haynes. Each Manual includes:.
Suzuki Manual
Clear and easy to follow page layout. Full procedures written from hands-on experience. Easy-to-follow photos. Faultfinding information. How to make special tools.
Suzuki Ts50x Service Manual
Colour wiring diagrams (where available).